如何做好IPQC
<div class="Section0" style="layout-grid:18pt none"><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-right:9pt;text-align:center"><span style="font-weight:bold;font-size:10pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'">如何做好<font face="Arial">IPQC</font></span><span style="font-weight:bold;font-size:10pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:7.875pt;text-indent:-7.875pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'"> <font face="Calibri">IPQC,</font></span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">就是我们所说的巡查</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">QC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">。而要做好一个</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">，并不是容易的事。</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;text-indent:20.25pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">在许多工厂，对</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">都有着太多的要求，但没有明确的职责和权限。比如，要求</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">每个工序产品每二小时抽至少</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">8</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">－</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">20</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">个来检查；并且要每个小时测量一次生产线上的测试仪器和工人佩戴的静电带；并且要求监督生产线工人有无按作业指导书工作；还要对生产线上的退料进行抽查监督。一旦出现差错，第一时间找</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">数落一翻，大骂一顿。唉，</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">确实难做，不但如此，而且，工资又与工人差不多，这才使得</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">流动率高。</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;text-indent:20.25pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">而事实上，一个</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">不可能做得完这么多的工作。俗话说，做得多，错得多，这是很有道理的。做一个</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">，当有它固定的职责，那就是对生产线的产品进行抽查监督。这才是</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">唯一要做的。其他工作应有另外的人员来完成。</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;text-indent:20.25pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">生产上测试仪器的测量监督应由</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">QE</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">来完成；生产仪器的测量监督应由</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">PE</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">来完成；工人是否按作业指导书来工作以及佩戴静电带是否合符要求的监督应由生产组长来完成。</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;text-indent:20.25pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">那么，如何做好一个</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">呢？</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:56.25pt;text-indent:-36pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">第一，</span><span style="font-size:7pt;color:rgb(51,51,51);font-family:'times new roman';mso-spacerun:'yes'"> </span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">程序上必须规定其唯一的职责；</span><span style="font-size:9pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:56.25pt;text-indent:-36pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">第二，</span><span style="font-size:7pt;color:rgb(51,51,51);font-family:'times new roman';mso-spacerun:'yes'"> </span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">必须有作业指导书来指导</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">的工作运作；</span><span style="font-size:9pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:56.25pt;text-indent:-36pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">第三，</span><span style="font-size:7pt;color:rgb(51,51,51);font-family:'times new roman';mso-spacerun:'yes'"> </span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">在日常时间，必须抽出时间来学习基本的产品测试方法以有了解国际性标准对产品的基本要求。</span><span style="font-size:9pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:56.25pt;text-indent:-36pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">第四，</span><span style="font-size:7pt;color:rgb(51,51,51);font-family:'times new roman';mso-spacerun:'yes'"> </span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">必须抽出时间来了解所生产产品的所有客户要求</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">;</span><span style="font-size:9pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:56.25pt;text-indent:-36pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">第五，</span><span style="font-size:7pt;color:rgb(51,51,51);font-family:'times new roman';mso-spacerun:'yes'"> </span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">在生产开拉之时，</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">就必须准备所生产产品的资料和签办；</span><span style="font-size:9pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:56.25pt;text-indent:-36pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">第六，</span><span style="font-size:7pt;color:rgb(51,51,51);font-family:'times new roman';mso-spacerun:'yes'"> </span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">为了避免出现批量错误，</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">必须对生产出来的产品执行首件检验，并交由</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">QC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">组长复核后签出拉头参考样办；</span><span style="font-size:9pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:56.25pt;text-indent:-36pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">第七，</span><span style="font-size:7pt;color:rgb(51,51,51);font-family:'times new roman';mso-spacerun:'yes'"> </span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">在检验的过程中，</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">必须将产品与签办、资料进行逐项核对</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">,</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">以避免检验出现漏项未检查。</span><span style="font-size:9pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:56.25pt;text-indent:-36pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">第八，</span><span style="font-size:7pt;color:rgb(51,51,51);font-family:'times new roman';mso-spacerun:'yes'"> </span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">为了保证生产的顺利进行，</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">必须对开始生产出来的前</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">32pcs(</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">或公司</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">QC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">部规定的一定数量的</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">)</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">生产成品进行全部检查。</span><span style="font-size:9pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:56.25pt;text-indent:-36pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">第九，</span><span style="font-size:7pt;color:rgb(51,51,51);font-family:'times new roman';mso-spacerun:'yes'"> </span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">为了避免生产上出现重复性错误，</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">每二个小时必须对生产成品进行抽查检验一次。并将抽查结果写入抽查报告。</span><span style="font-size:9pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:56.25pt;text-indent:-36pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">第十，</span><span style="font-size:7pt;color:rgb(51,51,51);font-family:'times new roman';mso-spacerun:'yes'"> </span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">必须对连续生产的产品，用次品率控制图来进行监测。将每次抽查的结果描述在次品率控制图上，并将控制图贴于生产线拉头上，让所有管理人员睇到次品率的走向，从而决定是否采取措施来控制生产。</span><span style="font-size:9pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:56.25pt;text-indent:-36pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">第十一，</span><span style="font-size:7pt;color:rgb(51,51,51);font-family:'times new roman';mso-spacerun:'yes'"> </span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">必须将每次抽查得出的结果通知生产负责人以及</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">QC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">负责人。并对所出现的问题的原因和解决办法进行跟踪确认。</span><span style="font-size:9pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:56.25pt;text-indent:-36pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">第十二，</span><span style="font-size:7pt;color:rgb(51,51,51);font-family:'times new roman';mso-spacerun:'yes'"> </span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">当连续重复出现同一问题或重复次品率超过规定准线而没有得到有效控制时，</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">应该发出＜纠正措施报告＞要求责任人有效控制相关的问题。并对相关的纠正措施及其实施效果进行确认。</span><span style="font-size:9pt;color:rgb(51,51,51);font-family:'arial';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;margin-left:20.25pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">在这里，必须说明的是，</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">没有必要对每个工序所生产的产品进行抽查，这是消费时间和精力并且没有效果的一种做法。既吃力又不讨好。</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;text-indent:21pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">事实上，只要能对生产线最后工序的成品进行有效抽查监督，就能根据所抽查产品的质量状况对生产线前面所有工序的生产质量进行评估。如果抽查出产品质量问题，重要的是，立即分析问题的原因，然后即时找出出现问题的工序，进行有效纠正。即能监控整条生产线的产品质量状况。</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'"><p></p></span></p><p class="p0" style="margin-top:0pt;background:rgb(255,255,255);margin-bottom:0pt;text-indent:21pt"><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">按要求做好了以上工作，自然就做好了一个</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'calibri';mso-spacerun:'yes'">IPQC</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'">。</span><span style="font-size:10pt;color:rgb(51,51,51);font-family:'宋体';mso-spacerun:'yes'"><p></p></span></p></div> <p>多谢版主分享了。</p><p>IPQC的作用远比OQC要重要的多，但在实际工作中却多被怱略。</p> 如果IPQC做好，OQC的作用可以忽略不计了。 <font size="2">只要能对生产线最后工序的成品进行有效抽查监督------不赞同，这样已经产生浪费了。即使是IPQC，也应在各工序做好监控。</font> 天堂的见甚对。。 <div class="msgheader">QUOTE:</div><div class="msgborder"><b>以下是引用<i>liuyin212</i>在2010-04-27 20:56:22的发言：</b><br />天堂的见甚对。。</div><p>版主这话不通顺吧？</p>
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